• 10 High Strength Allen Head Bolts
• 10 Flat Washers
• 10 Lock Washers
• 10 Nuts
• Ultra Gray Silicon Gasket Material

If you have any questions during the installation of your kit, please contact us for assistance.

Start by removing the axles from the housing. Remove the 10 nuts holding the differential in place. Slide differential out of housing. Remove all 10 studs from housing. Clean off all remains of the previous differential gasket.

Install Studs

Place one flat washer on to each new bolt. Thread each bolt in from the inside of the housing. Lock-Tight thread locker can be used if desired. Tighten studs with 5mm Allen wrench.
 

Once all 10 studs have been installed, spread out a thin layer of silicon over the face of the 3rd member. Slide the 3rd member back in to position on the housing. Place lock washer and nut on each stud. Tighten nuts in a star pattern.

Reinstall axles into housing and fill differential with gear lube. Recheck nuts after first trail run.

   These instructions are designed as a general installation guide. Installation of many Trail-Gear products requires specialized skills such as metal fabrication, welding and mechanical trouble shooting. If you have any questions or are unsure about how to proceed, please contact our shop at 559-252-4950 or seek help from a competent fabricator. Using fabrication tools such as welders, torches and grinders can cause serious bodily harm and death. Please operate equipment carefully and observe proper safely procedures.

   Rock crawling and off-road driving are inherently dangerous activities. Some modifications will adversely affect the on-road handling characteristics of your vehicle. All products sold by Trail-Gear Inc are sold for off road use only. Any other use or application is the responsibility of the purchaser and/or user. Some modifications and installation of certain aftermarket parts may under certain circumstances void your original dealer warrantee. Modification of your vehicle may create dangerous conditions, which could cause roll-overs resulting in serious bodily injury or death. Buyers and users of these products hereby expressly assume all risks associated with any such modifications and use.

Revised 2/8/06                                              Trail-Gear Inc.                                      www.Trail-Gear.com