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View Full Version : T-G springs on Casey105's


locktup
12-18-2005, 04:48 PM
I installed a set of Trail-Gear leaf springs and shackles yesterday on a never ending project, like most of our trucks. The truck was running 4" front springs 1.5" longer than stock with the frame tube moved forward and down from the stock location. The rear springs were 4", I'm not sure how long they were with buggy springs. I built a ramp and before we removed the old suspension we drove up the ramp. With a three year old, completely broken-in suspension with buggies, we backed 62" up the ramp (which is about 38" off the ground) before the front tire started to lift off the ground. Front and rear ramped within an inch of each other. We then removed the old springs and started to install the new Trail-Gear suspension. The Trail-Gear front springs are about 3/4" longer and the center pin was about 1/2 forward from the old springs, which I liked. We then removed the old rear springs and buggies. The Trail-Gear rear springs look to be 1 1/2" longer than the old springs and the center pin was roughly in the same place. I need to weld in new frame tubes for the rear shackles because there is to much shackle angle with the longer Trail-Gear rear springs, again which I like. Once all the new leaf springs and shackles were on we ramped it again. First we backed up the ramp. The front tire never came off the ground but we stopped once the rear tire came off the ground 3". The rear ramped the same as the old springs. We then drove forward up the ramp and stopped when the rear tire came off the ground about 2". The front and rear ramp roughly the same. Keep in mind these are new springs drive ten feet. I am looking forward to testing these springs on the trail. It doesn't look like the new springs will need a very long break-in period to soften up like the older ones did. Installation was easy. It took about three hours to ramp, remove the old gear and install all of the new gear. Attention to detail is one of the things that come to mind when I received these products. The leaf springs have clean paint that is not runny or chipped and I like the look of the Zink plated shackles. One thing I have been struggling with on the old springs is having to replace the front bushings two to three times a year. The bushings that we got from Trail-Gear seem to be a better quality product. The Polly bushings are solid and don't have air bubbles or pin holes in them. If weather permits we will run the new suspension New Year's weekend at Fordyce or the Rubicon.

Thanks Trail-Gear,
Jason


http://www.trail-gear.com/bbs/locktup/1.jpg

http://www.trail-gear.com/bbs/locktup/2.jpg

http://www.trail-gear.com/bbs/locktup/3.jpg

http://www.trail-gear.com/bbs/locktup/4.jpg

http://www.trail-gear.com/bbs/locktup/5.jpg

http://www.trail-gear.com/bbs/locktup/6.jpg

Trail-Gear
12-18-2005, 05:23 PM
I installed a set of Trail-Gear leaf springs and shackles yesterday on a never ending project, like most of our trucks. The truck was running 4" front springs 1.5" longer than stock with the frame tube moved forward and down from the stock location. The rear springs were 4", I'm not sure how long they were with buggy springs. I built a ramp and before we removed the old suspension we drove up the ramp. With a three year old, completely broken-in suspension with buggies, we backed 62" up the ramp (which is about 38" off the ground) before the front tire started to lift off the ground. Front and rear ramped within an inch of each other. We then removed the old springs and started to install the new Trail-Gear suspension. The Trail-Gear front springs are about 3/4" longer and the center pin was about 1/2 forward from the old springs, which I liked. We then removed the old rear springs and buggies. The Trail-Gear rear springs look to be 1 1/2" longer than the old springs and the center pin was roughly in the same place. I need to weld in new frame tubes for the rear shackles because there is to much shackle angle with the longer Trail-Gear rear springs, again which I like. Once all the new leaf springs and shackles were on we ramped it again. First we backed up the ramp. The front tire never came off the ground but we stopped once the rear tire came off the ground 3". The rear ramped the same as the old springs. We then drove forward up the ramp and stopped when the rear tire came off the ground about 2". The front and rear ramp roughly the same. Keep in mind these are new springs drive ten feet. I am looking forward to testing these springs on the trail. It doesn't look like the new springs will need a very long break-in period to soften up like the older ones did. Installation was easy. It took about three hours to ramp, remove the old gear and install all of the new gear. Attention to detail is one of the things that come to mind when I received these products. The leaf springs have clean paint that is not runny or chipped and I like the look of the Zink plated shackles. One thing I have been struggling with on the old springs is having to replace the front bushings two to three times a year. The bushings that we got from Trail-Gear seem to be a better quality product. The Polly bushings are solid and don't have air bubbles or pin holes in them. If weather permits we will run the new suspension New Year's weekend at Fordyce or the Rubicon.

Thanks Trail-Gear,
Jason


I will post the ramp pictures as soon as I figure out how.


Email the pictures to Chris Geiger at geiger@trail-gear.com and he will make the post for you.

Thanks for the great report, I can't wait to see the images.

Matt

casey105
12-18-2005, 05:35 PM
Hey Matt and Chris....Thank You Very Much !!! WE won't let you down.. Again , Thank you, casey105

locktup
12-18-2005, 05:45 PM
Casey, call Chris and buy two bumpstops for the front.
Later.

casey105
12-19-2005, 09:57 PM
Wrecking Ball last year.

http://www.home.surewest.net/locktup4x4/images/JUNK_029.JPG

locktup
12-24-2005, 04:16 PM
I relocated the rear frame tubes today to get a better shackle angle.
Going on Dec 31st to test the new springs.

http://www.home.surewest.net/locktup4x4/images/TRAIL-GEAR19.JPG

http://www.home.surewest.net/locktup4x4/images/TRAIL-GEAR17.JPG

KS Toy
12-25-2005, 07:56 AM
Looks like they work great. Don't forget the bump stops! That is a sharp truck for sure. I really like the blink wheels & locks. Are they Trail Ready locks?

locktup
12-28-2005, 12:07 AM
Looks like they work great. Don't forget the bump stops! That is a sharp truck for sure. I really like the blink wheels & locks. Are they Trail Ready locks?

Yes they are Trail Ready, and thanks I take alot of pride in what I build.

locktup
12-31-2005, 02:32 PM
SORRY, storming way to bad up here to go out and test. Shooting for next weekend.

locktup
01-08-2006, 11:02 PM
Well, we finally got out to test Casey's new Trail-Gear springs. The first thing we noticed driving down the dirt road is that the truck has a softer ride than it did before. Casey's truck maintained stability, without a lot of body roll while turning. We went looking for some rocks, sand, mud and hill climbs. The first place we found was a river with steep washouts. I was concerned about axel wrap because of the softer ride, so Casey dropped into the river and climbed out several of the steep washouts to test this out. The sandy climbs were not a problem and even with a heavy foot the truck didn't experience any axle wrap. We were able to knock down an undercut part of a washout to use as a ramp and launched the truck in the air a couple of times. Great fun when it's not your truck! We found a few rock piles and crawled around to cross-up the suspension and put it in some really off-camber positions. The truck held steady on the off-camber spots, but the driver was uneasy because he was unfamiliar with the softer springs. Next we came across a slippery hill climb that we could only get half-way up. Casey made several attempts, with lots of throttle, to reach the top but gave up before he blew up his motor. On the trail today, we all thought the springs worked awesome on all the terrain we played on. The first run of Trail-Gear springs impressed everyone in this group because they performed better than the three year old, broken-in springs. Next weekend Casey is taking his truck to the Hammers. When he comes back, he should have some insight on how well the springs work on the big rocks. He'll also have some pictures to post.



Thanks again Matt and Chris,

Jason


http://www.home.surewest.net/locktup4x4/images/TG21.JPG

http://www.home.surewest.net/locktup4x4/images/TG23.JPG

http://www.home.surewest.net/locktup4x4/images/TG29.JPG

locktup
01-28-2006, 05:05 PM
HAMMERS
http://www.home.surewest.net/locktup4x4/images/cr.JPG

http://www.home.surewest.net/locktup4x4/images/cp.JPG

casey105
01-28-2006, 05:10 PM
Thanks Matt,

I love the springs they work great. Locktup said I need to learn how to keep it on all fours for the spring to work. Sorry I'm not long on words.

Thanks again,
Casey

Trail-Gear
01-28-2006, 08:05 PM
Casey,

I am glad that the springs are working out. It was really funny, the Monday after the All-Pro Jamboree I got a phone call from Jon Bundrant. He asked who the guy was in the black 4runner, it took me awhile to figure out that it was you he was talking about.

Thanks for sporting the stickers!

Matt

casey105
01-29-2006, 12:40 AM
Yeah.........Funny you say that, Jon looked at me as to say, who are you? I had nothing but good things to say about TRAIL-GEAR all day !!!!! Thank you again , Casey

Trail-Gear
01-29-2006, 02:37 PM
Classic!

casey105
02-22-2006, 10:06 PM
Received my bump extension today, Thank you John. Hammers in April can't wait , see everyone there Thanx , Casey.........

toy4x4boy
02-23-2006, 05:51 AM
Are you running the 4 or 5" springs?

casey105
02-23-2006, 08:12 PM
They are 5''...........I have to say, they work great !!!!! Was running early All Pro 4'' worked , so so. For sure noticed a BIG change in the way the truck flexs with the New spings. So put the money down!!!!!!!!!!!!! Thank You for asking. 50 day's till hammer time..

locktup
02-25-2006, 05:57 PM
Doing more work. Redoing the back part of the cage, I never liked it.

http://www.home.surewest.net/locktup/images/TRAIL-GEAR_20.JPG

http://www.home.surewest.net/locktup/images/TRAIL-GEAR_21.JPG

KS Toy
02-26-2006, 09:32 PM
Sweet ride. Can I have the wheels?

locktup
04-23-2006, 09:38 PM
We didn't have any passengers to take pictures, so the few we have aren't very good. Plus we always seemed to be working on some ones rig. Casey will post up and let you know what he thinks of the 4" T-G springs

locktup
04-23-2006, 09:43 PM
This is a buddy of ours with 4" Trail-Gear springs. This was his first run with them. The first two are Sledge Hammer and the second two Outer Limits

casey105
03-11-2007, 09:32 PM
Well I picked up a set of Trail-Creeper Wheels with 39" BFG Sticky Crawlers.
The wheels are first class

casey105
03-11-2007, 09:32 PM
More

casey105
03-11-2007, 09:33 PM
I had to put these gussets on that Locktup designed

Trail-Gear
03-11-2007, 11:02 PM
More

NICE RIMS!

casey105
03-11-2007, 11:09 PM
Thank's Matt, I can't wait to try them out.....

Loki
03-12-2007, 08:55 AM
i can finally see some of the pictures in the first couple of posts...looks really good. if i had 1200 bucks, i'd have a set of those creeper wheels, i just wish they came in 15's so i didn't have to purchase new tires. oh well. when i get a set, i'll go with the Krawlers

locktup
03-14-2007, 09:22 PM
Finish that thing up already.

casey105
03-14-2007, 11:30 PM
pictures on sunday

casey105
03-18-2007, 08:07 PM
Well I finally got the axle put back together. Locktup made new steering linkage for the 3/4"x3/4" heims that bolt to the Six Shooter Knuckles. Got the New Trail Creeper wheels and BFG 39" Crawlers on and drove it around the block and up the RTI Ramp. It all looks good.

casey105
03-18-2007, 08:08 PM
more

casey105
03-18-2007, 08:10 PM
1 more

casey105
03-18-2007, 08:11 PM
2 more

Loki
03-18-2007, 08:43 PM
looking good...i need a trailer bad

casey105
03-18-2007, 11:11 PM
need to install my new TG rear axles and everything is good

locktup
04-30-2007, 11:06 PM
http://www.home.surewest.net/locktup/images/DSC02767.JPG

Loki
05-01-2007, 01:26 PM
is casey running the 12" slip up front?

locktup
05-05-2007, 06:27 PM
Casey just spent a ton of money at AA Fab. We are going to 4 link the rear with 16" King Coil Overs. Check out the joints we are putting on. 32 degrees of deflection. also going with new tubes in the rear.

casey105
05-06-2007, 10:10 AM
can't wait to get started,got a great hookup from AA-FAB.com, being part of locktup fan club..............pricele$$

Chris Dunbar
05-07-2007, 09:15 AM
Dude, who drinks Blue Ribbon anymore?

I think my grandpa used to drink that stuff in the 70's.




SWEET HEIMS THOUGH!!!

locktup
05-07-2007, 09:39 PM
Nothing but the best for me.













I keep that on hand for my grandpa.

Jason

casey105
05-07-2007, 10:05 PM
nothing but the best,in the locktup shop.